Migration at Rasheed Performance Chemicals
Our Project
Migration of PCS7 from V7.1 to V9.1 in turkey
● A hydrogen plant was transferred to a new site in the Adana city in Turkey, and the client wants to test all the electrical installations of all the transmitters, pumps, and all the equipment.
● After all the tests we migrated the PCS7 to a newer version.
Works done
● We checked all the transmitters configuration and the installation, and made the necessary modification on the installation or the configuration.
● A loop test was made by our team for all the transmitters, and an IO test between all the panels and the equipment on site.
Our Experience
● Once we powered on the power panel many problems were happening, but our team solved all these problems.
● Our automation team successfully migrated the software from PCS7 V7.1 to PCS7 V9.1, and started up the new software without any problems.
Calibration of Dosing Belt Conveyors at Danieli
Our Project
Success Story from Automecon at Ezz Steel – Ain Sokhna
Client: Danieli
We have completed a project for the calibration and configuration of dosing belt conveyors monitored by Siemens Miltonic's BW500 integrators
a powerful solution for belt scale and weigh feeder applications.
Works done
● At first our professional mechanical team were on site to do the mechanical checks and inspections of the installations of conveyors and load cells.
● The mechanical team did many modifications for the conveyors to make sure that the installations had met the requirements.
● The mechanical team Tracked the conveyor (Running the conveyor at maximum speed with no load for a while) for making sure of the mechanical installations and collecting the conveyor data like length, and the Conveyer speed in m/s.
Our Experience
● The electrical and automation team Checked the electrical installations of load cells and speed sensor and made the required modifications.
● The automation team configured the integrators and made the load cell balanced, zero, and span tests.
● A static load test was done by our automation team to make sure of everything before the calibration.
● A dynamic calibration was done after all the tests by our team with an error percentage value less than 2 %.
Refueled of Stickers and Painting at Total Energies
Project Description
One of our Successful projects are Supplying and Installing Pump cables in Marsa Alam Airport Depot, suppling of earthing rods and its accessories, Refueler of stickers and vehicles rebranding, Supply and install 9 Electrical Panels IP66 and Laying of Cables for ABB Project.
Works done: -
· To install pump cables we used Elsewedy Cable Multicore Cables, with Stranded Copper Conductors, For Installation Phase; All three cables were laid down first from MMC panel to Pumps Location. The cables are connected in MCC Panel with Electrical Isolation of MCC and
Pumps JB Isolated Electrically.
· Concerning the painting project our team successfully applied a coat of Jotamastic 87 on Total trucks then applied a square meter of the finish coat (Hardtop xp) to test the compatibility of the system with the existing layers then leave it to cure in sunlight for 7 days after that we applied the Stickers. We always strives for perfection.
SCADA System at Natgas
Our Project
This project entails the development and implementation of a sophisticated SCADA system designed to efficiently monitor and control the intricate operations of natural gas distribution within Natgas stations.
The system encompasses the following key functionalities:
- Real-time Monitoring and Control:
● Inlet and Filtration Processes.
● Metering Operations.
● Heater Systems.
● Pressure Reduction Stations.
● Odorant Systems.
● Outlet Distribution Networks.
- Advanced Alarm Management:
● Real-time alarm detection and notification.
● Comprehensive alarm logging and historical data storage.
- Robust Data Logging and Reporting:
● Continuous historical data acquisition for analysis and optimization.
● Generation of detailed daily and monthly reports to facilitate informed decision-making and regulatory compliance.
Installing and Commissioning for New Instruments at ATEP
Project Description
● A mechanical and electrical installation for instrumentation and Motorized Valves in the water network rooms.
● Commissioning and start up for the instrumentation and Motorized Valves.
Works done: -
● Mechanically installing all the instrumentation and the electrical valves on site.
● The instrumentation consists of pressure transmitters, level switches, and flow meters.
● Powering on all the devices and configuring the instrumentation and the Motorized Valves.
● There was a Scada system to control the motorized valves, so we connected these valves with the scada and controlled them by scada.
● These valves have a mobile application to control the valves via Bluetooth, so in the final situation we can control the valves in two ways: scada and mobile application.
Projects at Capital Drilling
Project Description
Supplying fabrication parts and mechanical repair for equipment at Sukari Gold Mine in Marsa Alam .
Capital is Complete Mining Services Provider, we are helping them to run their business with less downtime for their heavy equipment our services covering supplying our customer with spare parts, fabrication parts and mechanical/electrical repair for their equipment.
And here is example for our service:
· General Supply for all materials and tools
· Mechanical Parts (e.g., pumps & bearing)
· Electrical Parts (e.g., Circuit Breakers & Cables).
· Accessories (e.g., Plastic Covers)
Manufacturing:
· Kits for special truck
· Coolers
· rods
Control and monitor system for New Horizon Tank Terminal
New Horizon Tank Terminal (NHTT)
● We have been asked to design the monitor and control system for NHTT from scratch.
● Commissioning and startup were a part of our project, in addition to the radar tank gauging and the truck loading systems.
Works done: -
● For a monitor and control system
▪ Our automation team designed the PLC program of the terminal by using Siemens Simatic step 7.
▪ We designed the Scada system by using Siemens Simatic wincc v7.5.
▪ An IO Test for PLC panel and loop test of all the transmitters on site were done by our commissioning team.
▪ all the transmitters on site (level, pressure, differential pressure, vacuum switches, and flow) from various vendors (Emerson, and wika) were connected and configured by our automation and electrical teams.
▪ A commissioning and startup for our system were completed successfully.
● For Wireless Radar Tank Gauging system
▪ a part of our automation team has a good experience in the Emerson radar tank gauging system (RTG).
▪ We were able to successfully install and assemble the RTG devices (level, temperature, tank Hubs, and Thum devices) of this system on the twenty and five tanks of the terminals.
▪ After the mechanical and electrical installations, the specialized engineers configured the devices with the required tools and software (Tankmaster), and then they successfully started up the system.
▪ A successful communication was integrated between the SCADA software (WinCC) and the Radar tank gauging software (Tankmaster) by using Modbus protocol to collect the tanks data from the RTG system for reporting and monitoring at wincc.
● For Truck Loading System
▪ The truck loading system consists of a micro motion flow meters from Emerson and smart load preset from advanced Systek.
▪ Also, a part of our automation team has a good experience in this preset and they successfully configured and run this preset.
▪ A heart communication was established between the micro motion flow meters and the PLC to collect the flow and totalizers values for reporting and monitoring at wincc.
▪ Hard-wired signals were connected between the presets and the PLC for requesting a pump from PLC when the operators set the quantity at the presets to confirm the fully automated process.·
